Comprehensive Manufacturing Services

Core Capability

Custom Copper Busbars

We manufacture high-performance copper busbars designed for maximum electrical conductivity and thermal management. Suitable for NEVs, power distribution, and industrial switchgears.

Types: Soft braided, hard rigid, and laminated flexible busbars.
Treatments: Tin plating, nickel plating, silver plating for corrosion resistance.
Insulation: Custom heat shrink tubing, PVC dipping, and epoxy coating.
Precision Forming

Deep Drawn Components

Our advanced deep drawing process produces seamless, complex metal shapes with exceptional structural integrity. We deliver high-volume, tight-tolerance parts for demanding industries.

Materials: Stainless steel, aluminum, copper, brass, and carbon steel.
Applications: Sensor housings, motor enclosures, battery cans, and shielding covers.
Advantage: Reduced material waste and assembly time compared to traditional machining.
In-House Tooling

Stamping Die Customization

The foundation of excellent hardware is an excellent mold. Our expert engineers design and fabricate high-precision stamping dies to ensure perfect repeatability for your mass production needs.

Die Types: Progressive dies, compound dies, and single-stage dies.
Design Software: Utilizing advanced CAD/CAM software (AutoCAD, SolidWorks, UG) for optimal die architecture.

Longevity:
 Using premium tool steels (like DC53, SKD11) for maximum die life and reduced maintenance.
Precision Machining

Tooling & Mold Components

Beyond complete dies, we supply standard and highly customized non-standard mold components. We provide the critical replacement parts that keep your stamping operations running smoothly.

Products: Punches, dies, guide pins, bushings, and custom core pins.
Tolerances: Machined to ultra-tight tolerances ensuring perfect interchangeability.
Surface Finishing: Providing TiN, TiCN, and custom coatings to enhance wear resistance.
Our Manufacturing Process

From Engineering Concept to Finished Component

Our streamlined process from concept to delivery ensures quality at every step.

01 — Engineering & Quotation

Review drawings, specifications, materials, and production requirements to develop the right manufacturing approach and competitive quotation.

02 — Tooling & Prototype

Design and manufacture precision tooling in-house, followed by prototype development and testing to validate the production process.

03 — Precision Production

Move into efficient mass production using advanced stamping, deep drawing, CNC machining, and copper busbar processing.

04 — Quality Control & Delivery

Conduct rigorous inspections at every stage before final packaging and reliable shipment to customers worldwide.

Ready to Start Your Project?

Send us your CAD drawings, requirements, or concepts. JUMAI’s engineering team will review your project and provide a professional manufacturing analysis and preliminary quote within 24 hours.

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